Einführung: Funktionale Sicherheit ist ein Teilbereich der Produktsicherheit. Die funktionale Sicherheit garantiert die reibungslose Funktion eines Systems (Produktes) im normalen Betrieb sowie bei Ausfällen und Fehlern. Betrachtet werden hierbei elektrische, elektronische und programmierbare Bestandteile eines Produktes. Ein Produkt gilt dann als funktional sicher, wenn seine Bestandteile auch bei Fehlfunktionen und Störungen keine Schäden in der Umgebung des Geräts hervorrufen. Im Rahmen unserer funktionalen Sicherheitsschulungen lernen Sie, die gesetzlichen Anforderungen zu erfüllen, das Sicherheitsniveau Ihrer Produkte zu steigern und Restrisiken effizient zu minimieren.    Ziel: Das Seminar gibt eine Einführung in die Entwicklung sicherheitsrelevanter E/E-Systeme unter Berücksichtigung der ISO 26262. Es werden grundlegende Aspekte der ISO 26262 vorgestellt und ihre Rolle innerhalb des Sicherheitslebenszyklus diskutiert. Schwerpunkte sind die Konzeptphase mit der Gefahren- und Risikoanalyse (GuR) und die nachfolgende System-, Hardware- und Softwareentwicklung unter Berücksichtigung des empfohlenen Vorgehens sowie der Spielräume bei der Erreichung der normativen Vorgaben.   Inhalt: Grundlagen der funktionalen Sicherheit> intuitiver Sicherheitsbegriff, Schaden, Risiko, Risikoreduktion> systematische und zufällige Fehler, Abweichungen und Ausfälle> Sicherheit vs. funktionale Sicherheit> Standards und Standardisierungsprozess   Einführung in die ISO 26262> Überblick> Scope> ISO 26262 Sicherheitslebenszyklus Konzeptphase> Item Definition> Gefahren- und Risikoanalyse (GuR) einschließlich ASIL-Bestimmung> Festlegung der Sicherheitsziele> funktionales Sicherheitskonzept> ASIL-Dekomposition Entwicklung auf Systemebene (I)> technisches Sicherheitskonzept> Hardware-Software-Interface Entwicklung auf Hardwareebene> Hardware-Sicherheitsanforderungen> Hardware-Design> Analyse und Bewertung des Hardware-Designs: Arten von Hardware-Fehlern, Hardware Archi   tekturmetriken, Diagnosedeckungsgrad, Sicherheitsanalysen> Hardware-Integration und -Test Entwicklung auf Softwareebene (I)> Software-Sicherheitsanforderungen> Software-Design> Software-Implementierung> Software-Test und Verifikation der Software-Sicherheitsanforderungen Entwicklung auf Systemebene (II)> Hardware-Software-Integration und -Test> Sicherheitsvalidierung> Sicherheitsnachweisführung und Produktionsfreigabe Management der funktionalen Sicherheit> Overall Safety Management> Sicherheitsplanung> Bestätigungsmaßnahmen. Confirmation Reviews, Safety Audit, Safety Assessment Spezialthemen> Management und Verfolgbarkeit von Sicherheitsanforderungen> Arbeitsteilung zwischen OEM und Lieferanten (DIA)> Sicherheitsanalysetechniken (FMEA)> funktionale Sicherheit während des Einsatzes, im Service und bei Außerbetriebnahme> Qualifizierung von Entwicklungswerkzeugen> modellbasierte Software-Entwicklung> ISO 26262 Second Edition       Voraussetzungen: Grundlegende Kenntnisse zu Entwicklungsprozessen oder vergleichbaren Sicherheitsstandards wie zum Beispiel IEC 61508 sind vorteilhaft, aber keine zwingende Voraussetzung. Zielgruppe: Unser Seminarangebot im Bereich funktionale Sicherheit richtet sich unter anderem an Projektleiter, Produktmanager, Entwicklungsleiter, Entwickler für Hardware und Software, Safety Manager und Ingenieure.   Dauer: 2 Tage, Kompaktkurs für Führungskräfte 0,5 bis 1,0 Tage   Literatur: Seminarunterlagen   Preis: 649,00 EUR pro Teilnehmer

Using the process approach and the respective customer-specific requirements, this course teaches you the basics for qualification as VDA 6.3 Process Auditor. The introduction to the basics of process auditing includes general requirements, methods, principles, assessment scheme and risk analysis.Furthermore, the underlying questionnaire is explained according to the assigned process elements, so that, using the process audit, you can identify the respective risks and potentials along the supply chain. The course focusses on the following points using practical examples.   ContentCorrelation with other requirementsOverview of the three different types of audits and explanation of the differencesOverview of the content of the individual VDA 6.3 chaptersIntroduction to the process approach for risk analysis according to the Turtle modelAudit process from the audit programme to the completion of the auditPlanning and conducting a process auditAssessment scheme of a process auditCode of conduct for process auditorsProcess element 1 – potential analysisContents of the process elements 1 to 7Attribution and assessment of audit findingsAudit report, documentation and conclusionIntroduction to the current SI’s and FAQ’s These training steps guide you through the basic requirements for process audits and enable integrated application in the automotive industry. These basics are used to correct, stabilise and optimise processes, and are developed in the exercises and case examples. The aim is to assure a reliable assessment. Prerequisites for participationKnowledge of the established quality tools and methodsKnowledge of applicable management system requirementsKnowledge of further applicable customer specific requirementsProduct and process knowledge in the planned area of applicationRelevant professional experience depending on the area of application according to VDA volume 6.3Auditor qualification depending on the area of application according to VDA volume 6.3Target audiencePersonnel from the QM departments of organisations tasked with conducting process audits in their own organisation (internal) or in the supply chain (external). This course further addresses external auditors (as service providers). Qualification CertificateAfter passing the test, you will receive a VDA certificate of qualification. Duration4 days LiteratureVDA volume 6.3 Important AdviceVDA Excel tool for evaluating and documenting the results

Increased customer expectations, safety requirements, statutory requirements as well as the increased use of electronic components and software lead to more complex products. End customer expectations can no longer only be determined in specifications. Automotive manufacturers and the supplier industry must identify these product characteristics independently and transfer them into the products. This focus must also be taken into account when conducting product audits. Meanwhile, product quality is assured by consistent implementation of preventive quality planning methods. For this reason, product audits not only have the task of assuring quality, but also of providing evidence.Within the process chain, product audits are expected to highlight the quality level of the internally / externally manufactured products.   ContentProduct audit basicsStructure of the audit programme and product audit sequenceAudit planningConducting a product auditReportingCorrective actionsQualification requirements for product auditors Prerequisites for participationProduct audit knowledge preferable Target audiencePersonnel planning and/or conducting product audits in their organization Qualification CertificateAfter passing the test, you will receive a VDA certificate of qualification. Duration1 day LiteratureVDA volume 6.5

Background and Topics The VDA 6.3 process audit is an effective procedure for assessing processes in connection with planning and manufacturing of a product. These audits are usually conducted within the organization or with suppliers prior to series release, but also form a valuable contribution for process optimization with already existing manufacturing lines. Furthermore, potential analysis – as part of VDA 6.3 – also constitutes a tried an tested method to select new suppliers. The third and complete revision of the VDA standard in 2016 had the main objective of simplifying and unifying the standard in order to give it a more practical and international orientation. With these new advantages, the worldwide importance of VDA 6.3 has increased. Moreover, this process audit standard can now also be applied to further sectors such as mechanical engineering and wind power. In order to conduct VDA 6.3 process audits, comprehensive knowledge, experience and competence is necessary. Thus, the qualification of relevant personnel is indispensable. With this offer, we address participants who want to achieve qualification as certified VDA 6.3 process auditors in a compact training course of five days. Target audience This five-day training addresses QM personnel tasked with conducting process audits in their own organizations (internally) or in the supply chain (externally), as well as external auditors (deployment as service providers). Objectives Taking into consideration the process approach and the respective customer-specific requirements, this training introduces the basics for VDA 6.3 process auditors for holistic application in automotive industry. This includes general requirements, methods, principles, the evaluation scheme and risk analysis. In addition, the underlying questionnaire is completely explained according to the assigned process elements (P1 – P7) so that participants can identify the respective risks along the supply chain and demonstrate the respective potential. The goal is to ensure a reliable assessment. Furthermore, the code of conduct for process auditors and the current SIs and FAQs are presented. Certified VDA 6.3 auditors are able to conduct process audits independently internally and at the site of their suppliers. After passing the examination, the participants will receive a certificate and an auditor card that provide evidence of their current and valid qualification. Thus, they fulfil the requirements of customers or suppliers regarding their auditor competence. Prerequisites for Attendance Admission to the examination is only granted after successful review of the application. Duration5 days including Examination Day LiteratureVDA Volume 6.3

Background and TopicsThe VDA 6.3 process audit is an effective procedure for assessing processes in connection with planning and manufacturing of a product. In order to conduct VDA 6.3 process audits, comprehensive knowledge, experience and competence is necessary. Thus, the qualification of relevant personnel is indispensable. After successful completion of the qualification for VDA 6.3 process auditor, the question arises of continuous further development: Again and again, while conducting audits in practice, auditors will encounter situations in which handling or appropriately assessing requirements leads to uncertainties. This training offers the chance to discuss such situations in everyday audit practice with the participants and an expert, and to determine the appropriateness and application of requirements and assessments. Target audienceThis training is for Certified Process Auditor VDA 6.3 (2016), who cannot prove the required number of process audits for the extension of their auditor qualification. ObjectivesIn this one-day workshop, participants will have the opportunity to strengthen their process auditor skills, share their day-today experience, and develop their user skills. The participants thus increase their security in the application of process audits and receive suggestions for the development of their auditor competence. Concept and MethodsThe workshop focuses on practical application of the process audit as a tool for analysing weaknesses in combination with risk assessments and as a basis for improvement measures. The theoretical part focuses on the subjects of audit preparation and audit planning as well as evaluation. The application of the VDA 6.3 Analysis Tool will also be discussed. In the practical part, the audit preparation, audit planning, the execution of process audits with final evaluation and the presentation of results (final discussion) are trained in role plays and according to given scenarios. Prerequisites for AttendanceThis workshop is aimed at already Certified Process Auditor VDA 6.3 (2016). For the efficiency of the workshop it is also necessary that the participants have a comprehensive knowledge of the VDA 6.3 questionnaire and the evaluation-relevant requirements. Duration1 day Certificate of AttendanceAt the end, participants will receive a certificate of attendance.

Prerequisites for participationAdmission to the exam day after successful review of your applicationSuccessful attendance of the course “VDA 6.3 – Qualification for Process Auditor” orSuccessful attendance of “VDA 6.3 – Upgrade Training: from VDA 6.3 (2010) to VDA 6.3 (2016)”, if the qualification according to VDA 6.3 (2010) has previously been acquired (at least 3 days, but not older than 3 years)Evidence for an auditor qualification based on DIN EN ISO 19011 (e. g. VDA auditor)At least 5 years’ industrial experience, of which at least 2 in quality management Target audienceProcess auditors VDA 6.3 in the product life cycle Qualification CertificateAfter passing the written and oral exams, you will receive a VDA certificate with registered numbering and the respective auditor card and the VDA QMC database entry. For the card, we need a digital passport photo in JPEG format in advance. Duration1 day

The fifth edition of the VDA volume 2 was fundamentally revised in 2012 and adapted to current automotive demands. Correlations to existing VDA volumes (e.g. Maturity Level Assurance, VDA 6.3) are highlighted and integrated.The objective of this course it to convey the triggers, requirements, structured implementation in operational and organizational structure as well as provide evidence for the PPA procedure.   Content Overview and relation to important legal/ statutory regulations (e.g. BGB, HGB, ProdHaftG, GPSG, KBA, IMDS, REACH) Structure of the fifth edition of VDA volume 2 Content with changes since the fourth edition Focus areas: Basic sequence of PPA and sampling Planning and coordination of PPA procedure incl. chronological integration into product engineering process Trigger matrix Sampling levels Process validation Dealing with small-scale series Explanation of the necessary organization specific need for regulation Practical example sampling process Prerequisites for participation Working knowledge of ISO/TS or IATF 16949 basic requirements and experience and knowledge in dealing with customer-specific requirements for sampling processes (e.g. Volkswagen AG, BMW AG and Daimler AG), as well as general basic knowledge of the VDA volumes is advantageous. Attendance of the VDA course “Maturity Level Assurance” is recommended. Target audience Quality managers, quality engineers, purchasing/development/logistics/production personnel with quality relevant tasks, as well as all interested automotive personnel. Qualification Certificate After passing the test, you will receive a VDA certificate of qualification. Duration 1 ½ days Literature VDA volume 2 Important Advice As a rule, the team of instructors consists of experienced representatives from the automotive and supplier industry.

FMEA – Basic Training Harmonised AIAG-VDA FMEA Suppliers delivering their product to European and North American manufacturers (OEM) are obliged to evaluate the FMEA, based on the VDA and AIAG FMEA manuals. Occasionally, this has led to an increase in the complexity of product development and improvement for suppliers. Joint requirements and expectations for FMEA now enable suppliers to design a coherent process for FMEA that meets the needs and expectations of their respective customers. Concept and Methods Before the workshop, an online quiz, for which some excerpts from the FMEA manual are provided, determines the participants’ level of knowledge. Then follows the classroom workshop with integrated individual tasks and group exercises, supported by the instructor’s special expertise. Eight weeks later, there is a final webinar in which the participants communicate with each other, exchange experiences and can ask questions. Aim The objective of this workshop is to teach the basics of FMEA and to give practical tips for application. Prerequisites for participation There are no prerequisites for attending this training. Target audience Beginners and prospective users of this method from product and process development, testing, logistics, manufacturing, inspection planning, maintenance and quality. Qualification Certificate After passing the test, the participants will receive a certificate of qualification. Duration 2 days Literature AIAG & VDA FMEA manual

Background and Topics Every organization within the automotive supply chain is obliged to ensure the safety and conformity of its products. To this end, in the respective countries and regions current legal statutes on product integrity must be observed, also the justifiable safety expectations of the general public must be fulfilled. With products conspicuously “unsafe“ in the market, or whose conformity to legal requirements is questionable, those responsible are obliged to initiate the necessary actions.In order to be aware of and to understand the many demands addressed to a product safety representative, comprehensive information and qualification is necessary. This is the aim of this two-day qualification: it is specifically geared to the requirements in the participants’ daily work practice. The central topics of product integrity are explored, and the competence as product safety representative is developed in the scope of these five modules.   Objectives The focus is on the communication of expert knowledge that enables the participants to handle their everyday work more professionally and in a more targeted fashion as prospective or existing product safety representatives. The responsibilities in the whole supply chain from development through manufacture and use up to the end of intended use are dealt with.After an introduction to the topic the organization of product integrity, product integrity in the product life cycle, guidance for product nonconformities and examples for tools and methods are discussed. Concept and Methods During this training, technical lectures and exercises alternate in order to support the transfer of the topics into the participants‘ own work practice with a particular focus on exchanging experiences between participants and the trainer. Prerequisites for participation In order to attend this training, a technical and / or business education is necessary as well as experience in automotive quality management, especially in complaints and recourse management. Furthermore, the participants should be qualified and experienced in the evaluation of technical product and process risks (e. g., FMEA facilitator, VDA 6.3 process auditor, designer / developer) and be knowledgeable about the use of the organisation’s products, the state of the art as well as the requirements from relevant laws and customer requirements. Target audience Automotive executives and personnel who are to be deployed as product safety representatives or who already hold that position. Qualification Certificate After passing the test, the participants will receive a certificate of qualification. Duration 2 days Supplementary Material VDA Volume Product Integrity and Conformity 

Every organization within the automotive supply chain is obliged to ensure the safety and conformity of its products. To this end, in the respective countries and regions current legal statutes on product integrity must be observed, also the justifiable safety expectations of the general public must be fulfilled. With products conspicuously “unsafe“ in the market, or whose conformity to legal requirements is questionable, those responsible are obliged to initiate the necessary actions.In order to be aware of and to understand the many demands addressed to a product safety representative, comprehensive information and qualification is necessary. This is the aim of this two-day qualification: it is specifically geared to the requirements in the participants’ daily work practice. The central topics of product integrity are explored, and the competence as product safety representative is developed in the scope of these five modules.   Objectives The focus is on the communication of expert knowledge that enables the participants to handle their everyday work more professionally and in a more targeted fashion as prospective or existing product safety representatives. The responsibilities in the whole supply chain from development through manufacture and use up to the end of intended use are dealt with.After an introduction to the topic the organization of product integrity, product integrity in the product life cycle, guidance for product nonconformities and examples for tools and methods are discussed. Concept and Methods During this training, technical lectures and exercises alternate in order to support the transfer of the topics into the participants‘ own work practice with a particular focus on exchanging experiences between participants and the trainer. Prerequisites for participation In order to attend this training, a technical and / or business education is necessary as well as experience in automotive quality management, especially in complaints and recourse management. Furthermore, the participants should be qualified and experienced in the evaluation of technical product and process risks (e. g., FMEA facilitator, VDA 6.3 process auditor, designer / developer) and be knowledgeable about the use of the organisation’s products, the state of the art as well as the requirements from relevant laws and customer requirements. Target audience Automotive executives and personnel who are to be deployed as product safety representatives or who already hold that position. Qualification Certificate After passing the test, the participants will receive a certificate of qualification. Duration 2 days Supplementary Material VDA Volume Product Integrity and Conformity